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Technical Shop => Reference Material => Topic started by: Cuda Cody on January 09, 2017, 02:04:13 PM

Title: Rare 1970 Headlight Warning Diode
Post by: Cuda Cody on January 09, 2017, 02:04:13 PM
Rare 1970 Headlight Warning Diode.
Title: Re: Rare 1970 Headlight Warning Diode
Post by: anlauto on January 09, 2017, 02:07:31 PM
That's a rare piece :takepicture:
Title: Re: Rare 1970 Headlight Warning Diode
Post by: Cuda Cody on January 09, 2017, 02:12:49 PM
How hard do you think it would be to make one?  :clueless:
Title: Re: Rare 1970 Headlight Warning Diode
Post by: Roadman on January 09, 2017, 02:16:51 PM
Quote from: Cuda Cody on January 09, 2017, 02:12:49 PM
How hard do you think it would be to make one?  :clueless:

                       Should be pretty easy.    Just need specs on diode.   :alan2cents:      :rebelflag"
Title: Re: Rare 1970 Headlight Warning Diode
Post by: headejm on January 09, 2017, 02:18:50 PM
Quote from: roadman on January 09, 2017, 02:16:51 PM
Quote from: Cuda Cody on January 09, 2017, 02:12:49 PM
How hard do you think it would be to make one?  :clueless:

                       Should be pretty easy.    Just need specs on diode.   :alan2cents:      :rebelflag"

:iagree:
Title: Re: Rare 1970 Headlight Warning Diode
Post by: Cuda Cody on January 09, 2017, 02:32:34 PM
Looks like these are the specs on the 4004 Diode...

http://www.diodes.com/_files/datasheets/ds28002.pdf (http://www.diodes.com/_files/datasheets/ds28002.pdf)

And it looks like they are for sale at Radio Shack for $1.49.  Ummmm...  maybe I should make one.   :idea:
Title: Re: Rare 1970 Headlight Warning Diode
Post by: headejm on January 09, 2017, 02:48:32 PM
For under $5 you'll have a pretty rare part. Need some of that old school cloth tape.  :toast:
Title: Re: Rare 1970 Headlight Warning Diode
Post by: cataclysm80 on January 18, 2017, 08:33:14 PM
Quote from: Cuda Cody on January 09, 2017, 02:12:49 PM
How hard do you think it would be to make one?  :clueless:


It can be done.    :D

Title: Re: Rare 1970 Headlight Warning Diode
Post by: Topcat on January 18, 2017, 09:57:52 PM
I would suspect that if you had the headlight delay relay, then you also had the headlight on buzzer as well?
Title: Re: Rare 1970 Headlight Warning Diode
Post by: fc7cuda on January 19, 2017, 05:36:51 AM
 :iagree:

I think both were part of an option, and if your car didn't come with it then you'd have to add wiring in order to install the delay relay.  I believe the delay it was behind the drivers kick panel of all places.

Has anyone installed(added) this to their car that could advise?  :popcorn:

Thanks
Tom
Title: Re: Rare 1970 Headlight Warning Diode
Post by: screamindriver on January 22, 2017, 09:13:30 PM
  I wanted to post the story on Cody's first diode pic...That diode gets installed for the headlamp delay option...But to get that option you would additionally need the A01 light package{coded on your fender tag}...A01 = Light Package:
Glove Box Lock, Map/Courtesy Light, Reading And Dome Light, Glove Box Light, Ash Receiver Light, Trunk Compartment Light, Hood/Fender Turn Signal Lights, Ignition Switch Light With Timer, Headlight On Buzzer And Headlight Switch Light With Timer

Without the A01 light group the buzzer is just the key-in buzzer...But with the A01/headlamp delay option added, the diode bridges it's connector  and the key-in buzzer serves double duty for the headlamp warning buzzer as well...  Here's a few pics of the E body headlamp delay relay installed in my car...
Title: Re: Rare 1970 Headlight Warning Diode
Post by: screamindriver on January 22, 2017, 09:25:32 PM
The headlight delay option requires it's own sub-harness to power the relay...The dash also gets a notice near the headlight switch...So how it works is you shut the vehicle off but leave the headlights on....Now when you turn off the headlight switch the lights stay on for approximately 30 seconds then automatically turns themselves off...Pretty common by today's standards but state of the art in 1970...I can pull in the shop and have some lights for half a minute to get situated...    Here's a pic of the engineering drawing showing the location on the inner,left kickpanel area....And a pic of an original notice sticker on an E body dash...{Just an FYI..ECS makes that notice sticker}
Title: Re: Rare 1970 Headlight Warning Diode
Post by: screamindriver on January 22, 2017, 09:56:59 PM
I've made my own using a radioshack 3 amp diode in the past...The original 4004 is a 1 amp but they've been known to roast themselves so I upgraded to a slightly bigger diode...
Title: Re: Rare 1970 Headlight Warning Diode
Post by: cataclysm80 on January 22, 2017, 10:05:09 PM
I knew you'd be just the person to chime in here.  :)

I probably need to add this to my Challenger so that I don't leave the car with my headlights on.
My modern daily driver has automatic headlights, so I don't think about turning them on or off much anymore.
Title: Re: Rare 1970 Headlight Warning Diode
Post by: screamindriver on January 22, 2017, 10:33:44 PM
Hi Tav.. it's a cool option to add...
Title: Re: Rare 1970 Headlight Warning Diode
Post by: Cuda Cody on January 22, 2017, 11:42:58 PM
@screamindriver (http://forum.e-bodies.org/index.php?action=profile;u=152)  this is some super detailed and awesome info!!!!   :clapping:  The A01 light package is hard for me to understand sometimes and you just made it a lot easier.   :worship:
Title: Re: Rare 1970 Headlight Warning Diode
Post by: fc7cuda on January 23, 2017, 05:38:55 AM
Quote from: Cuda Cody on January 22, 2017, 11:42:58 PM
@screamindriver (http://forum.e-bodies.org/index.php?action=profile;u=152)  this is some super detailed and awesome info!!!!   :clapping:  The A01 light package is hard for me to understand sometimes and you just made it a lot easier.   :worship:

:iagree:

That's a great break down of this feature.   :bigthumb:
Title: Re: Rare 1970 Headlight Warning Diode
Post by: screamindriver on January 27, 2017, 08:15:47 PM
Here's a schematic of the wiring for the headlight delay relay if anyone wants to add/reinstall the option...
Title: Re: Rare 1970 Headlight Warning Diode
Post by: cataclysm80 on January 27, 2017, 11:35:25 PM
For those who want to add it, is there a modern equivalent of the relay available at local parts stores?
Even if it doesn't plug directly into the original wiring connector, we could still wire it up.
Title: Re: Rare 1970 Headlight Warning Diode
Post by: 71GranCoupe on January 27, 2017, 11:41:11 PM
Quote from: screamindriver on January 22, 2017, 09:25:32 PM
The option requires it's own sub-harness to power the relay...The dash also gets a notice near the headlight switch...So how it works is you shut the vehicle off but leave the headlights on....Now when you turn off the headlight switch the lights stay on for approximately 30 seconds then automatically turns themselves off...Pretty common by today's standards but state of the art in 1970...I can pull in the shop and have some lights for half a minute to get situated...    Here's a pic of the engineering drawing showing the location on the inner,left kickpanel area....And a pic of an original notice sticker on an E body dash...{Just an FYI..ECS makes that notice sticker}

Yours us only the 2nd car I have ever seen with that option on. Cool. Do you know if that sticker was an oem thing? I am going to have to get that sticker, even if it isn't oem, I like it.  :perfect10:
Title: Re: Rare 1970 Headlight Warning Diode
Post by: cataclysm80 on January 27, 2017, 11:46:38 PM
Pretty sure that sticker is OEM.
Title: Re: Rare 1970 Headlight Warning Diode
Post by: 71GranCoupe on January 27, 2017, 11:57:46 PM
Quote from: cataclysm80 on January 27, 2017, 11:46:38 PM
Pretty sure that sticker is OEM.

Thanks!! Do you know if it is coded on the BS, or is it combined with an option group?  :notsure:
Title: Re: Rare 1970 Headlight Warning Diode
Post by: cataclysm80 on January 28, 2017, 02:23:29 PM
Quote from: 71GranCoupe on January 27, 2017, 11:57:46 PM
Thanks!! Do you know if it is coded on the BS, or is it combined with an option group?  :notsure:

I believe it's only available as part of the A01 Light Package.
Title: Re: Rare 1970 Headlight Warning Diode
Post by: cataclysm80 on January 28, 2017, 03:09:25 PM
Looking at the wiring diagram for the Headlight Delay, I've always had a difficult time understanding how it works.
Most relays I've worked with have a trigger wire which activates the relay (could be activated by either power or ground, depending on how it's wired).  It's basically a simple switch allowing a trigger signal from a small wire to "turn on" (connect) another circuit.
I could see how the Headlight Delay relay would be activated and power the headlights, but had trouble grasping how it would shut them off after 30 seconds.   I didn't understand why the trigger signal which activated the relay would cease to exist 30 seconds later. 
What would possibly change 30 seconds after you left the car that would shut off the lights?


After reading up on the ignition switch time delay, I think I finally understand. 
The time delay relay isn't a typical relay that activates and deactivates with the application and removal of a trigger signal.  Instead, it functions more like a turn signal flasher.  Once triggered, it is on for a short time and then shuts off until triggered again. 
A turn signal flasher is immediately retriggered until the turn signal lever is cancelled.
The headlight delay is triggered by turning the lights off after the ignition.
The ignition switch delay is triggered by the door jamb switch.



The following info was provided by Jim at JS Restorations.  He specializes in E body electrical stuff.
(definitely the go to guy for repairing your dash light dimmer switch, since he had stainless resistor coils made and they won't corrode and quit like the originals do.)

The ignition time delay relay does power the light fixture on the steering column for the ignition switch, the title light fixture (switch panel) and also the map light fixture.
Think of this time delay relay as operating like a one shot turn signal relay. Both relays work by stainless steel contact arms where one is wound with a wire coil. As heat builds up, these contacts heat up, bend and close, then when power is cut, the arm cools and disconnects.
The difference is the time delay relay will turn on when a door is opened and continues to light those three bulbs after the door closes and does not re-trigger, but only continues on one time for about thirty seconds. Once the door opens again, this sequence starts over again.
The ignition light delay relay should be mounted on the steering column with tape as they did at the factory. This serves as a heat sink since this is a thermal driven device. Hanging in mid air can cause this device to burn up rather quickly.
To test this relay, unplug and read the impedance between the 12 volt battery input and door jam ground terminals. It should read around -35 Ohms. If there is an O/L reading, the part is dead. Once plugged back in and the door opened and closed, the output terminal should read 12 volt between it and any clean exposed dash metal for a ground.


Title: Re: Rare 1970 Headlight Warning Diode
Post by: screamindriver on July 03, 2018, 06:42:22 PM
Here's a view of the internal components... 12v is constant from the battery...Door jamb switch completes the circuit heating up the windings...
Title: Re: Rare 1970 Headlight Warning Diode
Post by: cuda hunter on July 03, 2018, 10:47:21 PM
Great thread!   :popcorn:
Title: Re: Rare 1970 Headlight Warning Diode
Post by: Cuda Cody on January 27, 2021, 01:36:06 PM
In case anyone needs one, I just found a NOS E body headlamp delay relay in my stash of parts. 
Title: Re: Rare 1970 Headlight Warning Diode
Post by: 0cha on April 14, 2021, 06:46:11 PM
Do you still have this relay? Thanks
Title: Re: Rare 1970 Headlight Warning Diode
Post by: 0cha on April 15, 2021, 05:00:07 AM
Do you still have this relay? Thanks
Title: Re: Rare 1970 Headlight Warning Diode
Post by: anlauto on April 15, 2021, 06:00:24 AM
Try @Cuda Cody (https://forum.e-bodies.org/mlist/cuda-cody_1)
Title: Re: Rare 1970 Headlight Warning Diode
Post by: Cuda Cody on April 15, 2021, 06:25:58 AM
@0cha (https://forum.e-bodies.org/mlist/0cha_5506)  I think I have it still.  I'll double check and send you a message.