E-Bodies.org Cuda Challenger Forum

Technical Shop => Body Shop => Topic started by: Cbridgewater on October 17, 2020, 01:12:39 PM

Title: 72-74 Challenger Grill and Header Panel
Post by: Cbridgewater on October 17, 2020, 01:12:39 PM
Is there a functional purpose of the grill and header panel being two separate pieces? I am wanting to make some alterations to the two and think my goal will be easier met if they are permanently attached to each other. Thoughts?
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: HP2 on October 18, 2020, 02:04:26 PM
They were two piece to facilitate quick assembly on the line.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Cbridgewater on October 18, 2020, 06:54:41 PM
Ok, so I can combine the two pieces with no potential access issues. Awesome!
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: jimynick on October 19, 2020, 07:18:12 PM
Other than realizing that now if there's a small ouchie to the grille area, that you'll be removing/repairing/replacing the whole magilla. I've got a 74 and am interested in where you're going with this. Please keep us up to date with photos! Good luck  :cheers:
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Cbridgewater on October 19, 2020, 07:43:14 PM
Once I get the courage to start I will definitely document it!
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: HP2 on October 23, 2020, 06:35:59 AM
I've got an idea of changes I may execute to mine, but they will lead to removal of the original grill.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Cbridgewater on October 23, 2020, 11:40:54 AM
I purchased some honeycomb material that I am going to replace the original grill with, at least that's the idea at the moment.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: 7212Mopar on October 23, 2020, 12:03:00 PM
Post some sketches or renderings on what you have in mind. I am ok wit h the factory design but open to mods.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Burdar on October 23, 2020, 12:41:46 PM
QuoteI purchased some honeycomb material that I am going to replace the original grill with, at least that's the idea at the moment.

Cut out the original horizontal pieces in the grill but leave the vertical pieces there.  That will give you something to hold the honeycomb material.  You could even slightly notch the honeycomb around the vertical pieces on the back side.  That would let you inset the honeycomb more.  I think that would be a really nice mod to the factory grill.  It would still look like a 72+ but with a more modern look.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: 7212Mopar on October 23, 2020, 01:06:52 PM
My anodized trim piece is old and pitted, not shiny anymore. I had been thinking to take it out to sand down to smooth it out. finish painting it flat black.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Cbridgewater on October 23, 2020, 04:38:54 PM
First I would like to trim the protruding portion of the header back back to the black sharpie line. Cut it, and glass it back. Then, some how permanently attach the grill section to the header panel, and replace the horizontal grill portion with the honeycomb material you see in the photo.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Cbridgewater on October 31, 2020, 08:53:00 AM
Ok, started this morning. The general idea is to recess the "nose"
portion of the header panel. You can see in the photos where I cut.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Cbridgewater on October 31, 2020, 08:56:41 AM
Taped into place.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Cbridgewater on October 31, 2020, 09:22:34 AM
Couple more angles
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: MoparLeo on November 02, 2020, 05:58:04 PM
Injection molded plastic grill and chopped fiberglass header panel. Sometimes things that look good at the car show are not practical on the street ( real world things can happen, like hitting something) Will be hard to fix center grill if it is part of the whole header panel.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: anlauto on November 02, 2020, 06:14:51 PM
This is a cool ides, will definitely have people taking a second look... :clapping:
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Cbridgewater on November 02, 2020, 07:40:22 PM
Quote from: MoparLeo on November 02, 2020, 05:58:04 PM
Injection molded plastic grill and chopped fiberglass header panel. Sometimes things that look good at the car show are not practical on the street ( real world things can happen, like hitting something)

Good thing I still have a stock header panel and grill haha
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Cudajason on November 03, 2020, 05:36:42 AM
That is going to look cool!

I love mods like this, you know something is different but you are not sure what it is.

Keep the pics coming.

Jason
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Cbridgewater on November 03, 2020, 05:46:48 AM
I'm really excited about it so far. I still need to work out how to incorporate the hexagon mesh. The stock grill insert leaves about a 1" gap between it and the header panel, and I want to close that up as much as possible.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Cbridgewater on July 05, 2021, 01:22:22 PM
Ok, finally made some progress on this. I included a stock header panel so you can see how much is cut out. Still mimics the stock appearance, just less extreme. Still a long way to go.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: 71vert340 on July 30, 2022, 02:26:35 PM
 @Cbridgewater (https://forum.e-bodies.org/mlist/cbridgewater_4272) Did you finish this change to the grille?
Terry W.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Cbridgewater on July 30, 2022, 03:14:20 PM
Header panel is done, still working out how to do the grill. I'm thinking of using the original and sectioning a piece in the set the grill back further into the header panel.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: 71vert340 on July 30, 2022, 03:35:13 PM
 I can't wait to see how it looks.
Terry W.
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: Cbridgewater on August 02, 2022, 08:46:14 AM
VERY rough mach-up
Title: Re: 72-74 Challenger Grill and Header Panel
Post by: 71vert340 on August 02, 2022, 11:52:36 AM
Interesting.
Terry W.