E-Bodies.org Cuda Challenger Forum

Technical Shop => Tools and Equipment => Topic started by: Rdchallenger on June 16, 2019, 02:04:16 PM

Title: Welding help
Post by: Rdchallenger on June 16, 2019, 02:04:16 PM
So new to welding, kind of teaching myself as I go, been doing the inner panels with Flux core. Now that I'm doing the door jambs I want them to look at little better so I'm using gas. Unfortunately though since I have switched wire this keeps happening when using practice metal. What am I doing wrong that is causing this.  :notsure:
Title: Re: Welding help
Post by: Cuda Cody on June 16, 2019, 02:08:03 PM
What size was your old wire and what is the size of your new wire?
Title: Re: Welding help
Post by: Rdchallenger on June 16, 2019, 02:19:53 PM
Old was .30 and the new is .23 I changed the tip and wheel that feeds it to correspond with it.
Title: Re: Welding help
Post by: Rich G. on June 16, 2019, 02:20:50 PM
Make sure the tip size matches up to the wire size. Tip also gets welded shut if you're to close in the weld puddle.
Title: Re: Welding help
Post by: Rdchallenger on June 16, 2019, 02:30:43 PM
Stupid me... compare this picture with the first one and I didn't have the cord all the way against the feeder :Thud:... problem solved with backing it off a little from the puddle and it is going like a champ now!!! Thanks for the feedback guys!
Title: Re: Welding help
Post by: Brads70 on June 16, 2019, 03:26:06 PM
I changed the liner as well when I switched wire sizes with gas kit.  :alan2cents:
Title: Re: Welding help
Post by: Mopar5 on June 16, 2019, 04:31:38 PM
Sounds like your on the right track along with cleaner welds I also like gas because there are less sparks flying around and from a safety standpoint working in a home garage to me that's important also less chance of other materials and projects getting damaged from hot sparks
Title: Re: Welding help
Post by: 70 Challenger Lover on June 16, 2019, 06:31:12 PM
I like the thinner wire when welding on sheet metal and I really prefer gas. I find it easier to control the heat with the .024 wire and I rarely burn through the metal now. I've only been hobby welding for two years but it's amazing how fast you improve with time.

From what I've read, flux core is better suited for windy conditions like mending fences out on the ranch.

Title: Re: Welding help
Post by: RUNCHARGER on June 16, 2019, 07:18:57 PM
Yup: Gas welding with even a slight wind is a PITA.
Title: Re: Welding help
Post by: Rdchallenger on June 16, 2019, 07:26:14 PM
Quote from: 70 Challenger Lover on June 16, 2019, 06:31:12 PM
I like the thinner wire when welding on sheet metal and I really prefer gas. I find it easier to control the heat with the .024 wire and I rarely burn through the metal now. I've only been hobby welding for two years but it's amazing how fast you improve with time.

From what I've read, flux core is better suited for windy conditions like mending fences out on the ranch.

It's also good for burning the hell out of your ankles with stray sparks 😂
Title: Re: Welding help
Post by: Cudakiller70 on June 16, 2019, 10:07:23 PM
You probably already know this, but just in case. When switching from Flux core wire to solid it's also different polarity, should be easy swap on welder.
Title: Re: Welding help
Post by: Rdchallenger on June 17, 2019, 10:10:29 AM
Quote from: Cudakiller70 on June 16, 2019, 10:07:23 PM
You probably already know this, but just in case. When switching from Flux core wire to solid it's also different polarity, should be easy swap on welder.

Yes! Thankfully it was just the swap of two wires.