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I have never worked so hard...

Started by ViperMan, June 27, 2019, 05:59:53 AM

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ViperMan


72 Challenger

Someday I will have a J0b.

anlauto

So you said seven months....give us the condensed version of what took place...the car looks great by the way, love the stance. :twothumbsup:
I've taught you everything you know....but I haven't taught you everything I know....
Check out my web site ....  Alan Gallant Automotive Restoration


ViperMan

Air ride is functioning TOO well - the car practically hops when the rear-end lifts.  There are flow control settings I can tweak though (if I feel like crawling in and out of the trunk about a dozen times...)

She's still idling too high - I probably need to turn the distro but man I don't wanna mess with that...  Also she won't shift into gear, but I ran out of tranny fluid trying to fill it up, so I need to run up to the auto parts store again for like the 500th time...  :)

Watching that air ride system work though...  kinda makes all the effort worth it...  :)

Spikedog08

That's awesome!  Hope you can figure out how to get it to move!   :bigthumb:
Drive it like you stole it . . . And they're CHASING you!

CudaMoparRay

Quite a unique project indeed congratulations 🎊🍾🎉

Cuda Cody

Okay, that is impressive!!!   :clapping:  Very nicely done.  Looks great.  :twothumbsup:


ViperMan

I might need a air-bag smiley, @Cuda Cody ...  :)

ViperMan

Quote from: anlauto on July 05, 2019, 07:38:49 AM
So you said seven months....give us the condensed version of what took place...the car looks great by the way, love the stance. :twothumbsup:

Thank you, Alan.  :)  The project still has a long way to go, but this has been a pretty fun and challenging phase of it for sure!

I started disassembly of the car on January 6th.  It took about 2 weeks to tear the front end apart and get the engine out.  By the end of January I had setup all my measurements on the garage floor, and set apart cutting the frame rails, just in front of the firewall.

I spent most of February welding the new stub in place from FatMan Fabrications.  From there it was installing new steering, braking and suspension components.  I had my new Wilwood calipers powder coated, and purchased a GM-spec steering column to connect to the new Ford-spec rack & pinion.  Suspension is all tubular A-arms from FatMan.  I built new brake lines and plumbed new airlines from the front air bags using weld-on studs.

In March I was sorting out the engine mounts, which set me back way more than I expected.  I ended up having to notch the frame to clear the rotating assembly of the engine, and had a custom oil pan built by Kevko Racing.  That all took up most of April, too.


By May or so I was tackling the rear suspension.  I got some new leaf springs from Detroit Eaton Springs, but with several leafs removed.  I built a new cross-member with brackets from Universal Air to mount new, behind-the-axle air bags (though I placed mine in front!)  That took a lot of work too - trying to get it all lined up correctly.

Funny thing was, by June I felt like I hadn't accomplished a thing.  Nothing was truly "finished" yet.  Air lines weren't done, the air tank wasn't installed yet, the rear suspension wasn't finished, steering wasn't ready...  ...and then I tore out the dash so I could rewire the whole thing.  Even Spikedog thought I was nuts on that one.  :)

The last few weeks have been a whirlwind...  We got the column mounted, built the DD-linkage to the rack, finished the rear axle level sensors, ran a new fuel line, finished all the air lines, got the air tank mounted, finished all the wiring, and bled the master cylinder and all the brake lines...  Literally this morning I put the car back on the ground for the first time since January.  A few hours later I took her for her innaugural drive!

Ash and I agree that the Coronet should go to Carlisle, but she's really not road-worthy...  There's a nasty shuddering above about 20mph.  The power steering system puked out its fluid twice today - not sure where its coming from yet.  There's a weird wiring issue with the GM column - I don't have rear parking lamps and the front parking lamps blink with the brake lights...  The air-ride however works fantastic.  :)

Not sure if tht was condensed enough, but it's kinda hard to boil all that down!  I spent nearly every single weekend out in the garage since January, and have spent every evening out the garage since June.

Spikedog08

That’s amazing!  Great breakdown!   Car looks very cool!  Look forward to checking it out at the show!   On a side note, I really don’t think you should chop the top . . I like that look.    :alan2cents:
Drive it like you stole it . . . And they're CHASING you!

ViperMan

Quote from: Spikedog08 on July 05, 2019, 07:29:32 PM
On a side note, I really don't think you should chop the top . . I like that look.    :alan2cents:

Well, if I do, it's not going to be a huge chop - the plan is to make it look more proportional.  I feel like, when she's all the way down, and you're standing there looking at it, the greenhouse becomes kinda cartoonishly tall...


303 Mopar

Quote from: ViperMan on July 06, 2019, 06:07:10 AM
Quote from: Spikedog08 on July 05, 2019, 07:29:32 PM
On a side note, I really don't think you should chop the top . . I like that look.    :alan2cents:

Well, if I do, it's not going to be a huge chop - the plan is to make it look more proportional.  I feel like, when she's all the way down, and you're standing there looking at it, the greenhouse becomes kinda cartoonishly tall...

I agree, chop a few inches out would make it look better.  Not so much of a balloon top.

MEK-Dangerous

Jeff,

  I know you have a vision, and I get that. It's your car to do what you want.

BUT.... If I can be honest with you. That car looked great at Carlisle last year. I absolutely love the matte black paint job, and you made a great choice with the wheels too. So that would have been where I stopped.

I can't wait to see this modified version. I gotta give you credit buddy, to do sooo much work in such a short time is nothing short of amazing. I wish you nothing but the best in making it your dream.    :cooldance:

ViperMan

Quote from: MEK-Dangerous on July 06, 2019, 10:27:00 AM
Jeff,

  I know you have a vision, and I get that. It's your car to do what you want.

BUT.... If I can be honest with you. That car looked great at Carlisle last year. I absolutely love the matte black paint job, and you made a great choice with the wheels too. So that would have been where I stopped.

I can't wait to see this modified version. I gotta give you credit buddy, to do sooo much work in such a short time is nothing short of amazing. I wish you nothing but the best in making it your dream.    :cooldance:

Yeah MEK - that's kinda the point though; it looked good last year, it'll look better this year, and it'll keep improving each year until I'm done.  :)  When I look at it, I see where I want it to go and what it can be and I'm excited to make that next step.  Other folks can't see that - which makes sense of course - and so it's natural for them to say, "Yeah it's great - leave it..."

I appreciate the support.  At least this car won't scare you like my other one - at least for another year or so...  ;)

Can't wait to see everyone next week!!

ViperMan

So here's the NEXT list of "now that she's done, I need to fix" repairs...  :)

Install axle shims to hopefully fix the really-bad pinion/driveshaft angle
If deemed necessary, get a new driveshaft
Install the new proportional valve I bought from The Right Stuff at Carlisle
Re-bleed brakes after proportional valve is in
Grease all the ball joints and tie-rod ends to see if the groaning noises go away when steering
Finish wiring horns and clean up front-end wires
Find final location for air-ride system computer and make installation permanent
Modify aftermarket paper-style air cleaner to fit engine
Adjust timing and/or carburetor to get the idle where it needs to be (lower)
Get front-end aligned
Finally take her for a cruise...  :)

I can tell you however that I won't be TOUCHING this car for a week or two.  We need a break from each other.  :)